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Manibhadra Copper Fitting Manufacturer is a leading producer and supplier of finest quality copper flanges in India. We offered copper flanges for versatile use in industries and general services as part of our high-quality and accurately engineered products. Developed through the most sophisticated technologies and the finest materials, they are designed to address the factors characteristic of today’s structures. To suffice the need of our customers across country we provide on time delivery and supply which makes us leading partner in the market. They serve sectors including plumbing as well as oil and gas industries, clearly demonstrating our classic standard in durability and reliability.
Copper Flanges Manufacturer, Stockist and Supplier in India : Types
Copper flanges are very vital accessories that are utilized in different techniques to join, confine, and bolster pipe in diverse frameworks. Manufacturer of copper flange products List of various copper flange products provided by Manibhadra meets various functional requirements of different fields. Flanges suitable in high pressure transport or in spare parts applications give you excellent durability and hassle-free assembly convenience.
Copper Weld Neck Flanges
Used in highly demanding situations where pressure is high and temperatures elevate, the copper weld neck flanges provide perfect fit. The fact of the form of long neck helps to share the loading evenly and allows to use it in critical work in the petrochemical and power industries.
Copper Slip-On Flanges
Copper slip-on flanges are relatively simple to fit and are the types of flanges which are most suitable for use in low pressure applications. This makes them to easily slide over the pipes and can thus be used flexibly for different HVAC and pipes usage.
Copper Threaded Flanges
Featuring internal threads, copper threaded flanges are ideal for the systems that need frequent connection and disconnection. They are leak proof in design, and are used in gas distribution and water supply pipes and the like.
Copper Socket-Weld Flanges
These flanges are intended for use with relatively small bores in pressure systems. Having a socket at the flane bore they provide perfect coupling and are impervious to leakage often used in chemical industries.
Copper Blind Flanges
Copper blind flanges are used in order to close the end of piping systems. They provide excellent wear and tear strength that is appropriate for inspections and regular checkups in the oil refining and shipbuilding businesses.
Copper Orifice Flanges
Initially developed for flow measurement systems, copper orifice flanges come with perfectly designed orifice plates. These types of sensors are extensively used where there is need for precise flow control and metering.
Copper Flanges in India : Properties
Engineered copper flanges from Manibhadra have attributes making them vital in the Indian industry as indicated below. Wear and corrosion resistant, and good conductor of heat, their use makes sure they deliver the best in the intended areas of use. These properties not only provide longer system life, but also result in substantially low maintenance costs, thus making the company very competitive in its ability to attract customers from all around the country.
- High Durability : Copper flanges are made to support extra pressures and temperature for use in both commercial and industrial applications. This makes them suitable for applications that are critical in power plant, chemicals industries and high load systems.
- Corrosion Resistance : This has made it possible for the flanges to retain their performance in areas that pose a threat to the integrity of materials that are used in production due to corrosive nature of the environment as is the case in marine and chemical industries.
- Thermal Conductivity : It is ideal for heat transferring applications such as HVAC systems and refrigeration because of the copper flanges good thermal conductivity.
- Flexibility in Application : Copper flanges have the ability to connect to many system include those with high pressure levels and those with low levels such as home use systems.
- Leak-Proof Performance : The mechanical fit of the pipe system makes both gas and liquid transfers efficient with no leakage due to precision engineering.
- Longevity : The increased durability resulting from the strong construction and the use of better copper alloys has the effect of lowering both the regular usage and total owning costs by reducing the amount of flanges needed to be replaced in the future.
Copper Flanges Specification Table
Manibhadra has copper flanges in standard size, standard weight, standard grade and can also be custom made depending on the requirement of the industrial process. They are conformingly manufactured with compatible functional characteristics so as to suit a host of system environments.
| Parameter / Property | Details |
|---|---|
| Material | Copper, Copper Alloys (C11000, C12200, etc.) |
| Size Range | ½ inch to 24 inches (Custom sizes available) |
| Type | Slip-On, Weld Neck, Blind, Threaded, Lap Joint, etc. |
| Standard | ASME B16.5, ASTM B62/B152, EN 1092, DIN, etc. |
| Pressure Rating | Class 150, Class 300, Class 600, and higher |
| Temperature Range | Up to 400°F (204°C) (Varies based on alloy) |
| Face Type | Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ) |
| Material Composition | 99.9% Pure Copper (C11000) or Copper Alloys (C12200) |
| Tensile Strength | 210-250 MPa (Varies by grade and alloy) |
| Yield Strength | 33-70 MPa (Varies by grade and alloy) |
| Density | 8.94 g/cm³ |
| Thermal Conductivity | 390-400 W/m·K |
| Electrical Conductivity | 97-101% IACS |
| Corrosion Resistance | Excellent resistance to water, steam, and mild acids |
| Ductility | Highly ductile, easy to form and fabricate |
| Weldability | Excellent weldability with standard methods |
| Finish | Smooth, Serrated, or Custom as per requirement |
| Applications | Plumbing, HVAC, Medical Gas Systems, Industrial Piping |
| Customization | Available in sizes, coatings, and special designs |
Copper Flanges Manufacturer, Stockist and Supplier in India :- Size, Weight, and Dimensions Table
Copper flanges are produced in many varieties of size, weight, and dimensions to meet several requirement. This variety makes it possible to integrate the product into systems that require small and huge elements, respectively. These attributes assist industries heighten productivity and performance without compromising architecture regardless of the magnitude of operations.
| Nominal Size | Outside Diameter | Min. Thickness | RF Dia. | No. of Bolt Holes | Diameter of Holes | Bolt Circle | SO Bore ID | WN Bore ID | Dia. Hub Base | Dia. of Hub Top | SO LTH | WN LTH |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| (OD) | (T) | (R) | (BC) | (SB) | (WB) | (HB) | (HT) | (SL) | (WL) | |||
| 1⁄2 | 3.5 | 0.38 | 1.38 | 4 | 0.62 | 2.38 | 0.88 | 0.62 | 1.19 | 0.84 | 0.56 | 1.81 |
| 3⁄4 | 3.88 | 0.44 | 1.69 | 4 | 0.62 | 2.75 | 1.09 | 0.82 | 1.5 | 1.05 | 0.56 | 2 |
| 1 | 4.25 | 0.5 | 2 | 4 | 0.62 | 3.12 | 1.36 | 1.05 | 1.94 | 1.32 | 0.62 | 2.12 |
| 11⁄4 | 4.62 | 0.56 | 2.5 | 4 | 0.62 | 3.5 | 1.7 | 1.38 | 2.31 | 1.66 | 0.75 | 2.19 |
| 11⁄2 | 5 | 0.62 | 2.88 | 4 | 0.62 | 3.88 | 1.95 | 1.61 | 2.56 | 1.9 | 0.81 | 2.38 |
| 2 | 6 | 0.69 | 3.62 | 4 | 0.75 | 4.75 | 2.44 | 2.07 | 3.06 | 2.38 | 0.94 | 2.44 |
| 21⁄2 | 7 | 0.81 | 4.12 | 4 | 0.75 | 5.5 | 2.94 | 2.47 | 3.56 | 2.88 | 1.06 | 2.69 |
| 3 | 7.5 | 0.88 | 5 | 4 | 0.75 | 6 | 3.57 | 3.07 | 4.25 | 3.5 | 1.12 | 2.69 |
| 31⁄2 | 8.5 | 0.88 | 5.5 | 8 | 0.75 | 7 | 4.07 | 3.55 | 4.81 | 4 | 1.19 | 2.75 |
| 4 | 9 | 0.88 | 6.19 | 8 | 0.75 | 7.5 | 4.57 | 4.03 | 5.31 | 4.5 | 1.25 | 2.94 |
| 5 | 10 | 0.88 | 7.31 | 8 | 0.88 | 8.5 | 5.66 | 5.05 | 6.44 | 5.56 | 1.38 | 3.44 |
| 6 | 11 | 0.94 | 8.5 | 8 | 0.88 | 9.5 | 6.72 | 6.07 | 7.56 | 6.63 | 1.5 | 3.44 |
| 8 | 13.5 | 1.06 | 10.62 | 8 | 0.88 | 11.75 | 8.72 | 7.98 | 9.69 | 8.63 | 1.69 | 3.94 |
| 10 | 16 | 1.12 | 12.75 | 12 | 1 | 14.25 | 10.88 | 10.02 | 12 | 10.75 | 1.88 | 3.94 |
| 12 | 19 | 1.19 | 15 | 12 | 1 | 17 | 12.88 | 12 | 14.38 | 12.75 | 2.12 | 4.44 |
| 14 | 21 | 1.31 | 16.25 | 12 | 1.12 | 18.75 | 14.14 | 13.25 | 15.75 | 14 | 2.19 | 4.94 |
| 16 | 23.5 | 1.38 | 18.5 | 16 | 1.12 | 21.25 | 16.16 | 15.25 | 18 | 16 | 2.44 | 4.94 |
| 18 | 25 | 1.5 | 21 | 16 | 1.25 | 22.75 | 18.18 | 17.25 | 19.88 | 18 | 2.62 | 5.44 |
| 20 | 27.5 | 1.62 | 23 | 20 | 1.25 | 25 | 20.2 | 19.25 | 22 | 20 | 2.81 | 5.62 |
| 22 | 29.5 | 1.75 | 25.25 | 20 | 1.38 | 27.25 | 22.22 | 21.25 | 24.25 | 22 | 3.07 | 5.82 |
| 24 | 32 | 1.81 | 27.25 | 20 | 1.38 | 29.5 | 24.25 | 23.25 | 26.12 | 24 | 3.19 | 5.94 |
Copper Flanges Manufacturer, Stockist and Supplier in India :- Applications
Copper flanges are used widely in different industries and in civil life applications across the country, India. Their extraordinary performance and application make them’s useful in all fields from oil and ga to plumbing. They can work well at high pressures and temperatures, providing the optimal performance and security in sever conditions.
Industrial Applications :
- Oil and Gas Pipelines : Applied to the process pipelines operating at high pressure and/or high temperature to accomplish reliable connection and safety.
- Chemical Processing Plants : A crucial aspect of systems used to convey corrosive chemicals, as a means of passive protection and prolonged service.
- Power Generation : Applied in applications that need the apparatus to be thermally stable and possess ability to transfer heat energy with high efficiency.
- Marine Engineering : Corrosion resistant, therefore important for joining piping systems in challenging marine conditions.
- HVAC Systems : Durable especially in heating and cooling systems to guarantee control of temperature conditions.
General Applications :
- Plumbing Systems : Common for the usage in residential and commercial building intended for the plumbing due to there high quality and simple installation process.
- Water Distribution : Secures high and leakage resistant joints in the water supply system.
- Gas Supply Lines : Popular for safe and secure management of gaseous systems.
- Irrigation Systems : Hence, very suitable for agricultural piping networks because of their durability.
- Domestic Heating Systems : In boilers and heaters; they are used because of their high heat transfer rate.
Copper Flanges Manufacturer, Stockist and Supplier in India :- Advantages
Copper flanges are one of the essential components of successful piping systems because of their high quality and advantages in usage. They also provide a favorable resistance of materials to such conditions while maintaining easy adaptability to any Setting that they are placed in making them an essential ingredient across industries. Nowhere is clearer than here the benefits of using copper flanges, as listed below :
- Exceptional Durability : Copper flanges can withstand pressure levels and can be used in areas of high temperature as well as in demanding conditions making it suitable for use in the industrial as well domestic use.
- Superior Corrosion Resistance : Copper flanges can withstand harsh conditions like corrosion and rust due to the fact that it has feature that enables it to used under conditions like marine, chemical and wastewater use.
- Outstanding Thermal Conductivity : The material, copper, is a good conductor of heat; therefore, these flanges are appropriate for usage in HVAC & refrigeration and heating systems.
- Leak-Proof Connections : This type of copper flanges has been designed and manufactured with a degree of accuracy that enables it easily seal any gaps with accuracy to prevent the occurrence of leaks within the systems.
- Versatility Across Applications : These flanges can fit into any high pressure pipes and lightweight installations so as to illustrate how applicable they are in different areas. Cost
- Effective and Low Maintenance : This leads to lower operation expenses hence they are said to offer low life cycle cost, fitting them for large-scale projects.
