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Manibhadra Copper Fitting Manufacturer is amongst the most prominent source of superior quality Copper Flanges in Dubai. Accurate and reliable to be used in the several industrial and general applications our copper flanges speaks about our expertise in precision engineering. In other words, our flanges are extremely safe and reliable for applications ranging from oil refineries to chemical industries, and plumbing systems. Being an exporter of choice, we make sure that the products that we produce offer outstanding performance that would help support infrastructure and industry growth in Dubai.
Copper Flanges Manufacturer, Stockist, and Exporter in Dubai : Types
Copper flanges are available in different types and each type is developed to meet specific needs within a particular application. Expanded from the full weld neck flanges these types allow flexibility in numerous industries. Due to the large availability of designs and configurations, there is always something that fits into the optimum operating capacity of the business in question.
Copper Weld Neck Flanges in Dubai
These flanges are suitable for pressure purpose and give a smooth contact with pipes. Their long tapering hub provides safe stress distribution which makes it ideal for installation in refineries and chemical processing industries. Weld neck flanges are designed to be able to endure high and low temperatures, as well as high pressures.
Copper Slip-On Flanges in Dubai
Being quite simple to fit and inexpensive, slip-on flanges are ideal for use in low-pressure applications. They lay over the pipe and then for the jointing to be done one is welded on the other to give a hold with some flexibility. Common in plumbing and water supply systems they guarantee joints without leakage.
Copper Threaded Flanges in Dubai
Easy to assemble and install, these flanges are threaded and can only fit on tightly through screwing. Especially used where welding is not feasible, threaded flanges are used in natural gas pipelines and compressed air systems.
Copper Socket-Weld Flanges in Dubai
These flanges are suitable for small diameter, and high pressure piping systems. Pipe is fitted into the socket and fillet welded hence enhancing the quality of the joined pipe. They are widely used in hydraulic and steam distribution systems because of their high reliability.
Copper Blind Flanges in Dubai
Blind flanges are generally applied to close a pipeline or pressure vessel openings. They provide rigid design that can no allow the flow and are also safe for whatever maintenance or testing. They play a critical role especially in such sectors as the petrochemicals and the power producing sector.
Copper Orifice Flanges in Dubai
These flanges are device with pressure taps for measuring the flows in pipelines. Fluid dynamics are an essential factor in process industries where instrumentation of this type plays a crucial role in process control.
Copper Flanges in Dubai : Properties
Copper flanges are famous for great features that guarantee durability and efficiency for the envisioned conditions. These characteristics make it impossible to do without them in the rapid industrial and construction industries of Dubai, providing high mechanical properties and resistance to corrosion and critical temperatures.
- Durability : Constructed with premium copper, most of these flanges are resistant to any form of deterioration during their usage, making them appropriate for the long-term use.
- Corrosion Resistance : It can therefore be seen that the physical properties of copper makes the flanges useful in application areas that are characterized by abrasive, saline or chemical surroundings.
- Thermal Conductivity : Due to high thermal conductivity of the material the use of these flanges remain efficient in high temperature applications like heat exchange and air conditioning.
- Flexibility : Their flexibility therefore makes it easier to create flanges from the material and infuse them into various different designs while at the same time providing the required and necessary strength.
- Leak-Proof Connections : Stringent levels of quality produce a tightly fitting and non-leaking equipment which is very vital in issues to do with gaseous and fluid transfers.
- Eco-Friendly : Copper is a reusable metal which supports the sustainability agenda of Dubai by augmenting production line efficacy.
Copper Flanges Specification Table
Copper flanges are available in variety of specifications, sizes and grades that help in fulfilling different need of industries. Every flange is made following the global best practices on quality production with a view of offering the best results in all applications.
| Parameter / Property | Details |
|---|---|
| Material | Copper, Copper Alloys (C11000, C12200, etc.) |
| Size Range | ½ inch to 24 inches (Custom sizes available) |
| Type | Slip-On, Weld Neck, Blind, Threaded, Lap Joint, etc. |
| Standard | ASME B16.5, ASTM B62/B152, EN 1092, DIN, etc. |
| Pressure Rating | Class 150, Class 300, Class 600, and higher |
| Temperature Range | Up to 400°F (204°C) (Varies based on alloy) |
| Face Type | Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ) |
| Material Composition | 99.9% Pure Copper (C11000) or Copper Alloys (C12200) |
| Tensile Strength | 210-250 MPa (Varies by grade and alloy) |
| Yield Strength | 33-70 MPa (Varies by grade and alloy) |
| Density | 8.94 g/cm³ |
| Thermal Conductivity | 390-400 W/m·K |
| Electrical Conductivity | 97-101% IACS |
| Corrosion Resistance | Excellent resistance to water, steam, and mild acids |
| Ductility | Highly ductile, easy to form and fabricate |
| Weldability | Excellent weldability with standard methods |
| Finish | Smooth, Serrated, or Custom as per requirement |
| Applications | Plumbing, HVAC, Medical Gas Systems, Industrial Piping |
| Customization | Available in sizes, coatings, and special designs |
Copper Flanges Manufacturer, Stockist and Supplier in Dubai :- Size, Weight, and Dimensions Table
Copper flanges are produced in a complete series of sizes, weights and dimensions from standard stock and by special order to serve various industries. Such adaptability makes the product compatible with different pipe systems and different projects that can be anywhere from plumbing systems for homes, commercial projects, and industrial structures. Again, additional customized dimensions make them even more versatile.
| Nominal Size | Outside Diameter | Min. Thickness | RF Dia. | No. of Bolt Holes | Diameter of Holes | Bolt Circle | SO Bore ID | WN Bore ID | Dia. Hub Base | Dia. of Hub Top | SO LTH | WN LTH |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| (OD) | (T) | (R) | (BC) | (SB) | (WB) | (HB) | (HT) | (SL) | (WL) | |||
| 1⁄2 | 3.5 | 0.38 | 1.38 | 4 | 0.62 | 2.38 | 0.88 | 0.62 | 1.19 | 0.84 | 0.56 | 1.81 |
| 3⁄4 | 3.88 | 0.44 | 1.69 | 4 | 0.62 | 2.75 | 1.09 | 0.82 | 1.5 | 1.05 | 0.56 | 2 |
| 1 | 4.25 | 0.5 | 2 | 4 | 0.62 | 3.12 | 1.36 | 1.05 | 1.94 | 1.32 | 0.62 | 2.12 |
| 11⁄4 | 4.62 | 0.56 | 2.5 | 4 | 0.62 | 3.5 | 1.7 | 1.38 | 2.31 | 1.66 | 0.75 | 2.19 |
| 11⁄2 | 5 | 0.62 | 2.88 | 4 | 0.62 | 3.88 | 1.95 | 1.61 | 2.56 | 1.9 | 0.81 | 2.38 |
| 2 | 6 | 0.69 | 3.62 | 4 | 0.75 | 4.75 | 2.44 | 2.07 | 3.06 | 2.38 | 0.94 | 2.44 |
| 21⁄2 | 7 | 0.81 | 4.12 | 4 | 0.75 | 5.5 | 2.94 | 2.47 | 3.56 | 2.88 | 1.06 | 2.69 |
| 3 | 7.5 | 0.88 | 5 | 4 | 0.75 | 6 | 3.57 | 3.07 | 4.25 | 3.5 | 1.12 | 2.69 |
| 31⁄2 | 8.5 | 0.88 | 5.5 | 8 | 0.75 | 7 | 4.07 | 3.55 | 4.81 | 4 | 1.19 | 2.75 |
| 4 | 9 | 0.88 | 6.19 | 8 | 0.75 | 7.5 | 4.57 | 4.03 | 5.31 | 4.5 | 1.25 | 2.94 |
| 5 | 10 | 0.88 | 7.31 | 8 | 0.88 | 8.5 | 5.66 | 5.05 | 6.44 | 5.56 | 1.38 | 3.44 |
| 6 | 11 | 0.94 | 8.5 | 8 | 0.88 | 9.5 | 6.72 | 6.07 | 7.56 | 6.63 | 1.5 | 3.44 |
| 8 | 13.5 | 1.06 | 10.62 | 8 | 0.88 | 11.75 | 8.72 | 7.98 | 9.69 | 8.63 | 1.69 | 3.94 |
| 10 | 16 | 1.12 | 12.75 | 12 | 1 | 14.25 | 10.88 | 10.02 | 12 | 10.75 | 1.88 | 3.94 |
| 12 | 19 | 1.19 | 15 | 12 | 1 | 17 | 12.88 | 12 | 14.38 | 12.75 | 2.12 | 4.44 |
| 14 | 21 | 1.31 | 16.25 | 12 | 1.12 | 18.75 | 14.14 | 13.25 | 15.75 | 14 | 2.19 | 4.94 |
| 16 | 23.5 | 1.38 | 18.5 | 16 | 1.12 | 21.25 | 16.16 | 15.25 | 18 | 16 | 2.44 | 4.94 |
| 18 | 25 | 1.5 | 21 | 16 | 1.25 | 22.75 | 18.18 | 17.25 | 19.88 | 18 | 2.62 | 5.44 |
| 20 | 27.5 | 1.62 | 23 | 20 | 1.25 | 25 | 20.2 | 19.25 | 22 | 20 | 2.81 | 5.62 |
| 22 | 29.5 | 1.75 | 25.25 | 20 | 1.38 | 27.25 | 22.22 | 21.25 | 24.25 | 22 | 3.07 | 5.82 |
| 24 | 32 | 1.81 | 27.25 | 20 | 1.38 | 29.5 | 24.25 | 23.25 | 26.12 | 24 | 3.19 | 5.94 |
Copper Flanges Manufacturer, Stockist and Supplier in Dubai :- Applications
Copper flanges are essential in both industrial areas as well as the general economy of Dubai and are vital in the performance of tasks ahs well as building of strong structures in various industries. This makes them flexible so as to fit in most sectors ranging from energy generation to home building.
Industrial Applications in Dubai :
- Oil Refineries : Applied in joining pipelines used in carrying out high pressure fluids and gases.
- Chemical Plants : The safe transportation of the corrosive chemicals has to also be provided for.
- Power Plants : Catalyst in heat exchangers and cooling systems.
- Shipbuilding : Required for the marine pipelines meant to withstand saline conditions.
- HVAC Systems : Promote the safe transport of refrigerants in cooling and heating systems.
General Applications in Dubai :
- Plumbing Systems : As a material, it must offer long term joints in residential and commercial water systems.
- Gas Distribution : Natural gas supply should be protected from leakage by conventional or non-conventional methods at all connection joints.
- Construction : Applied in frameworks where heavy concentration of equipment is mounted.
- Fire Safety Systems : Used in sprinkler systems to ensure proper functioning all the time.
- Renewable Energy : Found in thin film photovoltaic solar assemblies as interconnects for easy transfer of energy.
Copper Flanges Manufacturer, Stockist and Supplier in Dubai :- Advantages
Copper flanges have some of the most added advantages that make their operations more effective in different tasks. This non-renewable resource is also preferred by the customer due to their durability, good adaptability, and resistance properties when used in Dubai market.
- High Durability : This is because when equipment have appreciated durability, then their frequents repairs are likely to be low, hence reducing maintenance costs.
- Excellent Thermal Stability : Runs smoothly at low and high temperatures.
- Corrosion Resistance : Goes further when conditions are difficult.
- Precision Engineering : Proves to form extremely secure seal free from leakage.
- Sustainability : Enduring, Fully recyclable To make better and sustainable efforts to the environment.
- Global Standards Compliance : Has complied to the international quality standards of safety and reliability.
