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Being one of the leading Manibhadra Copper Fitting Manufacturer in Bahrain, we deal with the copper flanges that are not inferior to any other internationally renowned brand of this product. We manufacture our flanges out of copper with utmost care to meet and, in fact, exceed industry standards in terms of durability and efficiency. Being widespread in industrial and general applications, they assure exceptional durability and impressive immunity to corrosion. Being dedicated to customer satisfaction and the ability to conform to international standards, we are one of the largest exporters in Bahrain who presents products that correspond to the various needs of operations.
Copper Flanges Manufacturer, Stockist, and Exporter in Bahrain : Types
Different types of copper flanges are available, and each type is developed to fit unique industrial and general purposes. These types offer networks for a wide array of piping systems including compatibility and union for enhanced installations as well as long performance. Our selection of copper flanges meets and exceeds expectations for performance in high pressure systems and precision fittings.
Copper Weld Neck Flanges in Bahrain
Specifically suited for conditions where pressure is an issue copper weld neck flanges is equally suitable for highly pressurized situations. This makes the weld long-necked and free from the point stress concentration making the pipelines containing gaseous or liquid materials ideal for use.
Copper Slip-On Flanges in Bahrain
Slip-on flanges are categorized as the cheaper option of a ASME flanges family, thus was designed to be utilized in low pressure pipelines systems. They are easy to install and standardized this makes them very popular in HVAC systems and plumbing networks.
Copper Threaded Flanges in Bahrain
These flanges are under categories of slip-on flange and the ones that are intended for use in situations where welding is not feasible. Screwed flanges are mostly applied where big services or recurrent assembly or disassembly of the apparatus is expected since it is easy to install and disassemble.
Copper Socket-Weld Flanges in Bahrain
Socket weld flanges are ideal for usage in the forms where small diameter pipes are used because they provide a smooth bore to the profile to ensure that there is free flow of products through the pipes or lines. This makes them rigid coupled with leak-proof junctions that makes them ideal for use in important processes such as those in chemical processing plants.
Copper Blind Flanges in Bahrain
Blind flanges are utilized to close off its ends, pipelines, valves, as well as pressure vessels. They are particularly useful in industries where high safety standards are called for due to the fact that their well constructed design means they do not leak.
Copper Orifice Flanges in Bahrain
Used for flow rate control, the copper orifice flanges incorporated with orifice plates. These are widely used in applications like the oil and oils as well as the natural gas as a result of the need to accurately measure the flow rates.
Copper Flanges in Bahrain : Properties
Copper flanges have desirable mechanical and physical characteristics which have made them a staple order in Bahrain’s industry and construction. These properties enable the bearings’ high durability and reliability, low maintenance, and detectability of most environmental conditions such as high temperature and presence of corrosive agents.
- High Corrosion Resistance : Copper flanges have a high resistance to moisture, chemicals and saline environment and therefore suitable for Bahrain environment which is coastal and indulged with industrial activities.
- Excellent Thermal Conductivity : Due to its excellent heat transfer characteristics copper flanges are used in heat exchanger, refrigeration use and in HVAC.
- Durability and Longevity : Copper’s inherent strength make sure that these flanges are suitable for high pressure and high temperature conditions; therefore are less costly in the long run.
- Flexibility in Application : Copper flanges are forged malleable with other materials and systems strongly making them fit in different industries perfectly.
- Ease of Fabrication : Due to the malleability of Copper, flanges can be produced with varying specifications and shapes that include complex designs.
- Leak-Proof Sealing : The designs of the copper flanges make them fit tightly when connected, particularly in industries such as the oil and the gas industries to produce safe and efficient results.
Copper Flanges Specification Table
Copper flanges are purchased in different dimensions, types, and standards depending on the need of various markets in Bahrain. Made to measure, these flanges meet all international standards and will easily integrate with other systems, providing maximum performance.
| Parameter / Property | Details |
|---|---|
| Material | Copper, Copper Alloys (C11000, C12200, etc.) |
| Size Range | ½ inch to 24 inches (Custom sizes available) |
| Type | Slip-On, Weld Neck, Blind, Threaded, Lap Joint, etc. |
| Standard | ASME B16.5, ASTM B62/B152, EN 1092, DIN, etc. |
| Pressure Rating | Class 150, Class 300, Class 600, and higher |
| Temperature Range | Up to 400°F (204°C) (Varies based on alloy) |
| Face Type | Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ) |
| Material Composition | 99.9% Pure Copper (C11000) or Copper Alloys (C12200) |
| Tensile Strength | 210-250 MPa (Varies by grade and alloy) |
| Yield Strength | 33-70 MPa (Varies by grade and alloy) |
| Density | 8.94 g/cm³ |
| Thermal Conductivity | 390-400 W/m·K |
| Electrical Conductivity | 97-101% IACS |
| Corrosion Resistance | Excellent resistance to water, steam, and mild acids |
| Ductility | Highly ductile, easy to form and fabricate |
| Weldability | Excellent weldability with standard methods |
| Finish | Smooth, Serrated, or Custom as per requirement |
| Applications | Plumbing, HVAC, Medical Gas Systems, Industrial Piping |
| Customization | Available in sizes, coatings, and special designs |
Copper Flanges Manufacturer, Stockist and Supplier in Bahrain :- Size, Weight, and Dimensions Table
Copper flanges that we provide are available in a wide variety of dimensions,weights and sizes making it easier to meet each application requirements. Starting from small dimensions for individual sections of different small scale systems and continuing to the large and powerful pipes of the industrial aspect, the diversity of the size and material Preserve the versatility of the pipe. It is, therefore, suitable in execution in areas such as oil refining, plumbing, and heating, ventilation, and air conditioning.
| Nominal Size | Outside Diameter | Min. Thickness | RF Dia. | No. of Bolt Holes | Diameter of Holes | Bolt Circle | SO Bore ID | WN Bore ID | Dia. Hub Base | Dia. of Hub Top | SO LTH | WN LTH |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| (OD) | (T) | (R) | (BC) | (SB) | (WB) | (HB) | (HT) | (SL) | (WL) | |||
| 1⁄2 | 3.5 | 0.38 | 1.38 | 4 | 0.62 | 2.38 | 0.88 | 0.62 | 1.19 | 0.84 | 0.56 | 1.81 |
| 3⁄4 | 3.88 | 0.44 | 1.69 | 4 | 0.62 | 2.75 | 1.09 | 0.82 | 1.5 | 1.05 | 0.56 | 2 |
| 1 | 4.25 | 0.5 | 2 | 4 | 0.62 | 3.12 | 1.36 | 1.05 | 1.94 | 1.32 | 0.62 | 2.12 |
| 11⁄4 | 4.62 | 0.56 | 2.5 | 4 | 0.62 | 3.5 | 1.7 | 1.38 | 2.31 | 1.66 | 0.75 | 2.19 |
| 11⁄2 | 5 | 0.62 | 2.88 | 4 | 0.62 | 3.88 | 1.95 | 1.61 | 2.56 | 1.9 | 0.81 | 2.38 |
| 2 | 6 | 0.69 | 3.62 | 4 | 0.75 | 4.75 | 2.44 | 2.07 | 3.06 | 2.38 | 0.94 | 2.44 |
| 21⁄2 | 7 | 0.81 | 4.12 | 4 | 0.75 | 5.5 | 2.94 | 2.47 | 3.56 | 2.88 | 1.06 | 2.69 |
| 3 | 7.5 | 0.88 | 5 | 4 | 0.75 | 6 | 3.57 | 3.07 | 4.25 | 3.5 | 1.12 | 2.69 |
| 31⁄2 | 8.5 | 0.88 | 5.5 | 8 | 0.75 | 7 | 4.07 | 3.55 | 4.81 | 4 | 1.19 | 2.75 |
| 4 | 9 | 0.88 | 6.19 | 8 | 0.75 | 7.5 | 4.57 | 4.03 | 5.31 | 4.5 | 1.25 | 2.94 |
| 5 | 10 | 0.88 | 7.31 | 8 | 0.88 | 8.5 | 5.66 | 5.05 | 6.44 | 5.56 | 1.38 | 3.44 |
| 6 | 11 | 0.94 | 8.5 | 8 | 0.88 | 9.5 | 6.72 | 6.07 | 7.56 | 6.63 | 1.5 | 3.44 |
| 8 | 13.5 | 1.06 | 10.62 | 8 | 0.88 | 11.75 | 8.72 | 7.98 | 9.69 | 8.63 | 1.69 | 3.94 |
| 10 | 16 | 1.12 | 12.75 | 12 | 1 | 14.25 | 10.88 | 10.02 | 12 | 10.75 | 1.88 | 3.94 |
| 12 | 19 | 1.19 | 15 | 12 | 1 | 17 | 12.88 | 12 | 14.38 | 12.75 | 2.12 | 4.44 |
| 14 | 21 | 1.31 | 16.25 | 12 | 1.12 | 18.75 | 14.14 | 13.25 | 15.75 | 14 | 2.19 | 4.94 |
| 16 | 23.5 | 1.38 | 18.5 | 16 | 1.12 | 21.25 | 16.16 | 15.25 | 18 | 16 | 2.44 | 4.94 |
| 18 | 25 | 1.5 | 21 | 16 | 1.25 | 22.75 | 18.18 | 17.25 | 19.88 | 18 | 2.62 | 5.44 |
| 20 | 27.5 | 1.62 | 23 | 20 | 1.25 | 25 | 20.2 | 19.25 | 22 | 20 | 2.81 | 5.62 |
| 22 | 29.5 | 1.75 | 25.25 | 20 | 1.38 | 27.25 | 22.22 | 21.25 | 24.25 | 22 | 3.07 | 5.82 |
| 24 | 32 | 1.81 | 27.25 | 20 | 1.38 | 29.5 | 24.25 | 23.25 | 26.12 | 24 | 3.19 | 5.94 |
Copper Flanges Manufacturer, Stockist and Supplier in Bahrain :- Applications
In Bahrain both industrial and general Copper flanges form the backbone of ALL the industrial segments as they form a dependable and efficient link. Because of their ability to bend and stretch while remaining very strong and precise, they are used extensively in areas such as oil and electricity generation to home water supply systems.
Industrial Applications in Bahrain :
- Oil and Gas Industry : Employed within pipelines and flows metering systems for conveying hydrocarbon safely and efficiently.
- Chemical Processing Plants : Resist aggressive environment and high temperatures, allowing safe and effective operations in production line.
- HVAC Systems : Supply safe connections in cool and heat systems of industrial structures.
- Power Plants : The most commonly used in piping systems that transport high pressured steam and gases due to its leak tolerance and strength.
- Water Treatment Facilities : Longevity and anti-corrosive, suitable for application as pipeline materials in water treatment and seawater desalination facilities.
General Applications in Bahrain :
- Residential Plumbing : It offers secure and water tight joints within the water distribution networks.
- Refrigeration Units : Controls flow and interfaces efficiently in cooler systems.
- Automotive Industry : Being applied in the production parts and accessories such as fuel injectors and heat exchangers, respectively.
- Building Construction : Critical for fire protection and structure piping requirements for California facilities.
- Marine Applications : Resistance to corrosion makes them ideal for application in ship building and offshore platforms. offenders.
Copper Flanges Manufacturer, Stockist and Supplier in Bahrain :- Advantages
The copper flanges have many benefits which make it unique to other kinds of flanges They include: They get to perform their functions exceptionally well, are very friendly to use and also very durable to use hence making them a popular choice in many uses.
- They show high corrosion resistance which can guarantee long term usage in corrosive conditions.
- The combination of high thermal and electrical conductivity makes the material ideal for energy associated functions.
- Neither does it require special materials or complicated installation because it is compatible with most systems currently in use.
- Maintenance is greatly minimized due to the tough substances used and the buildings cannot be destructed easily hence minimizing long term costs.
- Gap between the different solution and problem requirements is bridged through versatile designs.
- Exact joining guarantees leak-free, safe, and secure connections.
